TransPuls Synergic 3200 CMT MV

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Pulse welding up to 320 A
Welds sheets of 0,3 mm or thicker
For manual and robot applications
Multivoltage

The TransPuls Synergic 3200 for short circuit, spray and pulsed arcs is a fully digitised and microprocessor-controlled MIG/MAG power source with an output of 320 A. The power source gives the best weld properties in every respect, and reproducible results time and time again. The multiprocess power source is suitable for MIG/MAG, TIG and electrode welding, as well as manual or robotic applications.

CMT stands for Cold Metal Transfer. The wire movement is incorporated into the process control, where heat is inserted only very briefly. Metal transfer takes place with barely any flow of current. The result is spatter-free MIG/MAG welding and brazing of thin sheets (0.3 mm or thicker), MIG brazing of galvanised sheets and the joining of steel and aluminium. The Multivoltage version switches between the different mains voltages automatically.

3 - 320 A

40 % d.c. at 320 A,100 % d.c. at 220 A

35,6 kg / 78.48 lb

3 x 200 - 240 V, 3 x 380 - 460 V

Process

MIG/MAG

Base metals

Aluminium
CrNi
Special metals
Steel

Fields of use

Aerospace industry
Automobile and component supply industry
Industrial plants, pipeline construction, assembly companies
Maintenance and repair
Manufacture of special vehicles and construction machinery
Metal and gantry construction, fitting shops and forges
Plant, container and machine construction, steel engineering
Rail vehicle construction
Robotic welding
Shipbuilding / offshore

Overview

Technical Data

Equipment features

Technology

Overview

Digital welding process control
For one-off precision in the welding process, exact reproducibility and outstanding weld properties
Earth fault monitor
Prevents the welding current from flowing over the earth wire, which would destroy the PE conductor system
Energy-saving inverter technology
For higher degrees of efficiency, lower weight and smaller dimensions
Multivoltage
guarantees worldwide usability, as it can be switched over to the various mains voltages
Remote control facility
Enables user to intervene in the welding process directly on-site and change parameters
Synergic operation
For optimum welding parameters. Simply select material and sheet thickness and the stored know-how controls the welding process automatically

Technical Data

Mains voltage	3 x 200 - 240 V
Mains voltage	3 x 380 - 460 V
Mains voltage tolerance	+ 10 % / - 10 %
Mains frequency	50 / 60 Hz
Mains fuse protection	35 A
Primary continuous current (100 %)	10,6 - 31,2 A
Primary continuous power (kVA)	8,7 - 11,5 kVA
Cos phi	0,99 (320 A)
Degree of efficiency	90 - 91%
Welding current range MIG/MAG	3 - 320 A
Welding current range TIG	3 - 320 A
Welding current range, electrode	10 - 320 A
Duty cycle at 10 min/40° C (104° F)	40 % d.c. at 320 A
Duty cycle at 10 min/40° C (104° F)	100 % d.c. at 220 A
Maximum welding voltage	49,1 - 63,1 V
Open-circuit voltage	64 - 67 V
Working voltage MIG/MAG	14,2 - 30,0 V
Working voltage TIG	10,1 - 22,8 V
Working voltage Electrode	20,4 - 32,8 V
Protection	IP 23
Type of cooling	AF
Insulation class	F
Dimensions l/w/h mm	625/290/475
Dimensions l/w/h (inches)	24.6/11.4/18.7
Weight kg	35,6
Marks of conformity	CE
Safety	S

Equipment features

General

General

Anti-stick function
Automatic burn-back correction
Automatic cooling unit shutdown
Basket spool adapter
Burn-back pulse (perfect wire end, optimum re-ignition)
Carbon gouging
Carrying handle
Cellulose-compatible
Continuous welding current adjustment using welding torch
Digital welding process control
Earth fault monitor
Energy-saving inverter technology
Expansion using modules
Feeder inching - no gas or current
Gas test function
Job mode
Microprocessor controlled
Multivoltage
Operating hours counter
Overtemperature protection
Remote control facility
"S" mark, CE mark as standard
Synergic operation
Temperature-controlled fan
Wire feeder creep

Operating modes

Manual
Spot welding
Welding start aluminium (special 4-step mode)
2-step mode, 4-step mode

Displays

Arc length
Final (i.e. "end") current
Hold function Automatically saves the actual values when welding finishes
Job number
Mains voltage monitor
Manual mode
Motor current
Operating mode
Overtemperature
Service codes
Sheet thickness
Welding current
Welding current (actual value)
Welding current (standard value)
Welding voltage
Welding voltage (actual value)
Welding voltage (standard value)
Wire feed speed

Settabel Parameters

Arc length correction
Burn-back time
Droplet detachment correction
Dynamic
Final (i.e. "end") current
Gas post-flow time
Gas pre-flow time
Hot start

Options

General

Carrying strap
Current flow signal
Polarity switching
PullMig mode
Spatter-free ignition
SynchroPulse
Welding programs from database

Process

Process

MIG brazing
MIG/MAG CMT
MIG/MAG pulse
MIG/MAG Standard
TIG DC

Base materials

Recommended ground materials

Aluminium
CrNi
Special metals
Steel

Application area/sector

Recommended areas of use

Aerospace industry
Automobile and component supply industry
Industrial plants, pipeline construction, assembly companies
Maintenance and repair
Manufacture of special vehicles and construction machinery
Metal and gantry construction, fitting shops and forges
Plant, container and machine construction, steel engineering
Rail vehicle construction
Robotic welding
Shipbuilding / offshore

Technology

Digital Revolution
To see the benefits of the digital revolution in welding technology, let’s try listening first: to some music. Why? Simple: Not so very long ago, the good old vinyl record was the most important medium. The only problem was that it soon reached its limits in terms of quality. The more frequently it was played, the more the sound quality deteriorated. With digital technology, music remains music no matter how often a song is played. The quality remains the same. The same applies to Fronius digital welding technology: 100 % reproducible welding results. Again and again. As often as you want. The basis for this is the highest possible precision in the welding process. And it’s completely digitally controlled.