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MagicWave 3000

Electrode TIG
MagicWave 3000
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MagicWave 3000
  • 300 A output
  • welds low-alloy and high-alloy steels and non-ferrous metals


The MagicWave 3000 is a fully digitally controlled TIG-AC/DC power source with Active Wave technology and is distinguished by an almost soundless yet highly stable arc. With an output of 300A it is both lightweight and robust, as well as being self-explanatory in its mode of operation. The power source is ideal for mobile use in chemical, container, machine and plant engineering, in fitting and installation companies, metal construction, maintenance and repair as well as pipeline construction.

Its robust construction makes the MagicWave 3000 absolutely compatible for the construction site. It can be used to weld all low- and high-alloyed steels, aluminium and its alloys, as well as non-ferrous metals.

3 – 300 A
35 % d.c. at 300 A, 100 % d.c. at 190 A
28,1 kg / 61.95 lb
3 x 400 V
Process
TIG
Base metals
  • Aluminium
  • CrNi
  • Special metals
  • Steel
Fields of use
  • Aerospace industry
  • Chemical plant construction
  • Industrial plants, pipeline construction, assembly companies
  • Plant, container and machine construction, steel engineering
  • Shipbuilding / offshore
 

Overview


  • Automatic gas post-flow time (welding current-dependent)
    The ideal post-flow time is calculated automatically so that electrode and weld pool do not oxidise
  • Automatic tungsten balling
    Brings enormous time savings - simply clamp the sharpened electrode, pre-select cap diameter, the arc automatically forms the correct cap size
  • Digital welding process control
    For one-off precision in the welding process, exact reproducibility and outstanding weld properties
  • Generator-compatible
    for mobile use, including construction sites
  • Non-contact ignition (HF)
    For perfect arc ignition with high-voltage pulse, even for very long hosepacks
  • Reversed polarity ignition
    Improves the ignition of the TIG direct current arc
  • Touchdown ignition
    For ignition with no high-voltage pulses in sensitive applications

Technical Data


Mains voltage 50 - 60 Hz  3 x 400 V 
Mains voltage tolerance +/- 15 % 
Mains fuse protection (slow) 3 x 400 V 16 A 
Primary cont. power 3 x 400 V - 100 % d.c.   5,5 kVA 
Cos phi 1 0,99 
Welding current three-phase TIG  3 - 300 
Welding current three-phase MMA 10 - 300 A 
Welding current single-phase TIG 3 - 220 A 
Welding current single-phase MMA 10 - 180 A 
Welding current at 10 min / 40 °C (104 °F) 35 % d.c. at 300 A 100 % d.c. at 190 A
Open-circuit voltage 89 V 
Standardised working voltage TIG 10,1 - 22,0 V 
Standardised working voltage MMA  20,4 - 32,0 V
Ignition voltage (Up)*  10 kV 
Type of cooling / insulation class AF / B 
Dimensions l/w/h (mm) 560/250/435 
Dimensions l/w/h (inches) 22.0/9.8/17.1 
Weight 28,1 kg 
Weight  61.82 lb. 
Marks of conformity CE 
Protection IP 23
 * The arc-ignition feature complies with the Standards governing manual operation.

Equipment features


General

General
  • Anti-stick function
  • Automatic cooling unit shutdown
  • Automatic gas post-flow time (welding current-dependent)
  • Automatic tungsten balling
  • Carrying strap
  • Cellulose-compatible
  • Continuous welding current adjustment using welding torch
  • Digital welding process control
  • Earth fault monitor
  • Energy-saving inverter technology
  • Expansion using modules
  • free parameter selection on the welding torch
  • Gas test function
  • Generator-compatible
  • Hot start
  • Microprocessor controlled
  • Non-contact ignition (HF)
  • Operating hours counter
  • Overtemperature protection
  • Polarity switching
  • Remote control facility
  • Reversed polarity ignition
  • "S" mark, CE mark as standard
  • Soft start
  • Temperature-controlled fan
  • Touchdown ignition
Operating modes
  • AC/DC
  • 2-step mode, 4-step mode
Displays
  • Final (i.e. "end") current
  • Hold function
  • Mains voltage monitor
  • Operating mode
  • Overtemperature
  • Parameters
  • Sequence status
  • Service codes
  • Start arc current
  • Welding current (actual value)
  • Welding voltage (actual value)
Settabel Parameters
  • AC balance
  • AC frequency
  • AC waveform
  • Downslope
  • Electrode diameter
  • Falling characteristic
  • Gas post-flow time
  • Gas pre-flow time
  • Hot start
  • Spot-welding time
  • Start arc current
  • Stepless welding power
  • TAC (tacking acc. to program)
  • UpSlope

Options

General
  • Current flow signal
  • Flow watchdog for torch cooling
  • Keylock switch

Process

  • TIG AC/DC
  • TIG DC

Base materials

  • Aluminium
  • CrNi
  • Special metals
  • Steel

Application area/sector

  • Aerospace industry
  • Chemical plant construction
  • Industrial plants, pipeline construction, assembly companies
  • Plant, container and machine construction, steel engineering
  • Shipbuilding / offshore

Technology


  • Active Wave
    The AC-arc is expected to be stable and soft. Active Wave can fulfill these demands perfectly. A DSP (digital signal processor) controls the AC current curve and therefore offers best process stability and 100% reproducibility, even with large melt pools. By the way, the AC-arc ist never loud - the sound level is below the values allowed by law all the time.