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Home/Welding Technology/Products/Automation/Systems 

Systems

In industry-typical system applications, Fronius´ decades of experience in the field of welding automation give it a head-start: Take any industry-typical intem that needs welding - be it shock absorbers in vehicle manufacturing, or boring-heads in the offshore sector - and these ready-developed systems will deliver instant efficiency in many different sectors. 

 
Auftragsschweißanlage ETR-S
Subsea components (oil- & gas industry)
Specially designed for high-end overlay welding of subsea components for oil- & gas industry (boring-head elements, valves, pump-housings, pipelines, marine-engine components).
 
Inside pipe cladding
Riser pipes (oil & gas industry)
Inside pipe cladding of riser pipes with a length up to 12.8 m (42 in). High welding performance: Two layers in one run with two weld heads.
 
 
Compact Cladding Cell
Subsea components (oil- & gas industry)
Compact cladding cell special for maximum cost-effective overlay welding on components up to a diameter of 1 m (39 in) and a maximum weight of 1500 kg (3307 lb).
 
Conventional cladding system
Subsea components (oil- & gas industry)
Modular design for maximum flexibility - configurable to your specific application. For overlay welding of subsea components for oil- & gas industry.
 
 
Rail vehicle assembly
Rail vehicle assembly
Longitudinal welding system for rail vehicle assembly (joining the sidewalls with the roof and floor modules).
 
Vaporizer-walls (power generation)
Cladding system especially for vaporiser-walls in power stations / incineration plants for increase of corrosion resistance or for repair overlay-welds.
 
 
Verdampferrohre
Vaporizer pipes (power generation)
Overlay welding system for pipes with a length up to 12 m. Two CMT-weld heads enables highest quality on welding speeds up to 120 cm/min.
 
Boiler
Boiler (power generation)
Mechanized circumferential welding (MAG) of boilers. Two TIME-TWIN weld heads, full automatic workpiece handling, quick adapting to different workpiece dimensions.
 
 
Träger
Carrier sections (special vehicles)
Longitudinal welding system with 2 weld heads (MAG), on-board position-measuring system and swivelling boom for 2-station operation.
 
Träger
Carrier sections (special vehicles)
Longitudinal welding system with 2 weld heads (MAG), on-board position-measuring system and swivelling boom for 2-station operation.
 
 
Crane booms (commercial vehicles)
Mechanized MAG longitudinal welding of carrier sections for crane booms.
High performance MAG weld process (TIME-TWIN) for welding speeds up to 1.4 m with the best welding results.
 
Rotor
Rotors (power generation)
Multi-layer overlay welding of rotors (gas turbine) with a length up to 10 m and diameter up to 4,2 m. (TIG hotwire & CMT)
 
 
Thick-walled pipes
Thick-walled pipes (power generation)
Circumferential welding plant for multilayer welding of thick-walled pipes. The TIG hotwire welding process gives welding speeds up to 40 cm/min with best welding results.
 
Auspuff-Komponenten
Exhaust parts (motor-cycles)
Mechanized TIG-welding of exhaust-parts for motorbikes. Two TIG weld heads can be used together or singly.
 
 
Coupling elements (rail vehicles)
Full mechanized MAG welding of coupling elements of railway vehicles.
TransPuls Synergic power source for best welding results on welding speeds up to 50 cm/min.
 
Drehgelenke
Rotor arms (machinery construction)
Mechanized TIG-welding of rotor arms for high-pressure washer systems. 4 gas cooled TIG-torches are joining several workpiece parts in one welding cycle.
 
 
Handles for surgical instruments
Handles for surgical instruments
Welding-cell for mechanized TIG-longitudinal welds of handles for surgical instruments. Independent torch motion via two servo-driven axis. 2 AVC-axis take care about constant arc length to meet highest quality standards in the healthcare industry.
 
ball-valve components
Ball-valve components (machinery construction)
Compact welding cell for full mechanized welding of components for ball valves. The CMT welding process allows joining of steel and copper components with welding speeds up to 40 cm/min.
 
 
FDV 80
FDV 80 longitudinal welding system
Mobile longitudinal welding system (MIG/MAG). High modular design for covering a wide range of applications.
 
Combustion chambers
Combustion chambers (machinery construction)
Full-mechanized welding of CrNi-parts for heating systems (air-supply ring and combustion chamber).