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TransPuls Synergic 5000 CMT R
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- Pulse welding up to 500 A
- Welds sheets of 0,3 mm or thicker
- Can be controlled using an analog/digital robot interface
The fully digitised and microprocessor-controlled MIG/MAG power source for short circuit, spray and pulsed arcs enables the best weld properties in every respect, and reproducible results time and time again. With an output of 500 A, the TransPuls Synergic 5000 meets the highest demands of the automobile and component supply industry, equipment construction, chemical plant construction, machine and tracked vehicle manufacturing, and in shipyards. The multiprocess power source is suitable for MIG/MAG, TIG and electrode welding, as well as manual or robotic applications.
CMT stands for Cold Metal Transfer. The wire movement is incorporated into the process control, where heat is inserted only very briefly. Metal transfer takes place with barely any flow of current. The result is spatter-free MIG/MAG welding and brazing of thin sheets (0.3 mm or thicker), MIG brazing of galvanised sheets and the joining of steel and aluminium. The remote power source is intended for automated and robot applications, and is controlled using an analog or digital robot interface.
3 - 500 A
40 % d.c. at 500 A,100 % d.c. at 360 A
35,6 kg / 78.48 lb
3 x 400 V
Process
MIG/MAG
Base metals
- Aluminium
- CrNi
- Special metals
- Steel
Fields of use
- Aerospace industry
- Automobile and component supply industry
- Industrial plants, pipeline construction, assembly companies
- Maintenance and repair
- Manufacture of special vehicles and construction machinery
- Plant, container and machine construction, steel engineering
- Rail vehicle construction
- Robotic welding
- Shipbuilding / offshore
Overview
-
Digital welding process control
For one-off precision in the welding process, exact reproducibility and outstanding weld properties -
Earth fault monitor
Prevents the welding current from flowing over the earth wire, which would destroy the PE conductor system -
Energy-saving inverter technology
For higher degrees of efficiency, lower weight and smaller dimensions -
Remote control facility
Enables user to intervene in the welding process directly on-site and change parameters -
Synergic operation
For optimum welding parameters. Simply select material and sheet thickness and the stored know-how controls the welding process automatically
Technical Data
| Mains voltage | 3 x 400 V |
| Mains voltage tolerance | + 15 % / - 15 % |
| Mains frequency | 50 / 60 Hz |
| Mains fuse protection | 35 A |
| Primary continuous current (100 %) | 18 - 29,5 A |
| Primary continuous power (kVA) | 13,1 kVA |
| Cos phi | 0,99 |
| Degree of efficiency | 90% |
| Welding current range MIG/MAG | 3 - 500 A |
| Welding current range TIG | 3 - 500 A |
| Welding current range, electrode | 10 - 500 A |
| Duty cycle at 10 min/40° C (104° F) | 40 % ED bei 500 A |
| Duty cycle at 10 min/40° C (104° F) | 100 % ED bei 360 A |
| Open-circuit voltage | 70 V |
| Working voltage MIG/MAG | 14,2 - 39,0 V |
| Working voltage TIG | 10,1 - 30,0 V |
| Working voltage Electrode | 20,4 - 40,0 V |
| Protection | IP 23 |
| Type of cooling | AF |
| Insulation class | F |
| Dimensions l/w/h mm | 625/290/475 |
| Dimensions l/w/h (inches) | 24.6/11.4/18.7 |
| Weight kg | 35,6 |
| Weight lb | 78.5 |
| Marks of conformity | CE |
| Marks of conformity | CSA |
| Safety | S |
Equipment features
General
General- Anti-stick function
- Automatic burn-back correction
- Automatic cooling unit shutdown
- Basket spool adapter
- Burn-back pulse (perfect wire end, optimum re-ignition)
- Carbon gouging
- Carrying handle
- Cellulose-compatible
- Continuous welding current adjustment using welding torch
- Digital welding process control
- Earth fault monitor
- Energy-saving inverter technology
- Expansion using modules
- Feeder inching - no gas or current
- Gas test function
- Job mode
- Microprocessor controlled
- Operating hours counter
- Overtemperature protection
- Remote control facility
- "S" mark, CE mark as standard
- Synergic operation
- Temperature-controlled fan
- Wire feeder creep
- Manual
- Spot welding
- Welding start aluminium (special 4-step mode)
- 2-step mode, 4-step mode
- Arc length correction
- Burn-back time
- Droplet detachment correction
- Dynamic
- Final (i.e. "end") current
- Gas post-flow time
- Gas pre-flow time
- Hot start
Options
General- Carrying strap
- Current flow signal
- Polarity switching
- PullMig mode
- Spatter-free ignition
- SynchroPulse
- Welding programs from database
Process
Process- MIG brazing
- MIG/MAG CMT
- MIG/MAG pulse
- MIG/MAG Standard
- TIG DC
Base materials
Recommended ground materials- Aluminium
- CrNi
- Special metals
- Steel
Application area/sector
Recommended areas of use- Aerospace industry
- Automobile and component supply industry
- Industrial plants, pipeline construction, assembly companies
- Maintenance and repair
- Manufacture of special vehicles and construction machinery
- Plant, container and machine construction, steel engineering
- Rail vehicle construction
- Robotic welding
- Shipbuilding / offshore
Technology
To see the benefits of the digital revolution in welding technology, let’s try listening first: to some music. Why? Simple: Not so very long ago, the good old vinyl record was the most important medium. The only problem was that it soon reached its limits in terms of quality. The more frequently it was played, the more the sound quality deteriorated. With digital technology, music remains music no matter how often a song is played. The quality remains the same. The same applies to Fronius digital welding technology: 100 % reproducible welding results. Again and again. As often as you want. The basis for this is the highest possible precision in the welding process. And it’s completely digitally controlled.