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LaserHybrid + Tandem

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Laser Hybrid + Tandem welding is an automated high-performance welding process, in which the Laser Hybrid process is combined with the Tandem welding process. The combination of a laser beam with three arcs, opens up new dimensions in the joining of heavy gauge metallic sheet materials: high welding speeds with good gap bridgeability and good metallurgical characteristics.
  
The preliminary LaserHybrid process with one arc creates a very narrow heated zone with a great weld-depth to seam-width ratio. The following Tandem welding process has considerably less concentrated energy, and is characterised by a very high deposition rate. Steel sheets up to 8 mm thick can be welded with increased welding speed.

Base metals
Structural steels, ferritic/austenitic, duplex steels, aluminium materials
Fields of use
Plant and container construction, mechanical engineering and steel engineering, automobile and component supply industry, tracked vehicle manufacturing
 

Technical Data


Weight in kg (without optics)   25 
Weight in lb (without optics)   55.12 
Dimensions l x w x h mm     769,5/79/780  
Dimensions l x w x h inches      30.30/3.11/30.71 
Duty cycle at 10 min/40° C (104° F)    60 % d.c. bei 350 A 
Laser output     4 kW
Marks of conformity CE 
Safety    

Equipment features


Standard equipment  

  • 4-roller drive
  • Burn-back pulse (perfect wire end, optimum re-ignition)
  • Automatic gas post-flow time (welding current-dependent)
  • Automatic cooling unit shutdown
  • Crossjet with integrated exhaust duct
  • Feeder inching - no gas or current
  • Laser head adjustment unit 360 mm / arc (x, y, z vernier)
  • Energy-saving inverter technology
  • Remote control facility
  • Automatic burn-back correction
  • Gas test function
  • Graphic LCD
  • Job mode
  • Collision protection (+/- 0.05 mm)
  • Precision torch (+/- 0.05 mm)
  • Robot interface, analog
  • Keylock switch
  • Monitoring of welding data
  • Shielding gas exchange system
  • Can be set-up in mirror-image configuration
  • Current flow signal
  • Flow monitor for torch cooling
  • Synergic mode
  • Temperature-controlled fan
  • Overtemperature protection

Options

  • Bracket for optics
  • Professional feed rollers (ground)
  • Flanges for various robots
  • Precision contact tubes
  • Pluggable, water-cooled gas nozzle, lockable
  • Precision liner
  • Robot interface, digital
  • Outlet nozzle
  • Calibration document
  • Robot interface field bus
  • Gas sensor
  • SynchroPuls

 

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