FOH 8-40 / 10-76 / 20-114 / 40-168 welding heads

Mechanised orbital welding

WELDING PROCESS: TIG

Open welding heads for the mechanised TIG orbital welding of pipe joints (external diameter 8 - 168 mm) made of steel, stainless steel, titanium, nickel-based alloys, aluminium and other materials with and without the use of filler wire.

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mechanized orbital welding with open welding head FOH, Fronius

FOH - open orbital welding heads

mechanized orbital welding with closed welding head FCH

FCH - closed orbital welding heads

Fronius Welding Automation - system solutions

PRODUCT DETAILS

Characteristics

open orbital weldhead FOH 20-114 with filler wire — Open welding head with component

SPOT-ON VERSATILITY.

FOH welding head with up to two sets of reducing jaws, depending on the type of welding head
Integrated servo motor
Automatic movement to the opening position
Freely definable start position
Automatic switch-off of the motor current in the event of overloading
Continuously adjustable clamping/centring system for quick adjustment to the tube diameter
Mechanical tube tracking for constant electrode distance
Torch mounting 0 - 45°, continuously adjustable
Manual lateral correction of the electrode
Swivelling torch holder with fixing
Plug-in control line (6 m)
Orbital welding torch with insulated torch body and high duty cycle
Best possible gas shield and low level of temper colouration
Welding torch with simple wearing part replacement system
Transport case with trolley function

FPA 3020 system controller

STANDARD EQUIPMENT.

Lightweight, compact design – ideal for portable use
Integrated microprocessor control
Integrated 200A, single-phase inverter power source
Generator-compatible
Integrated water cooling with water detector
Integrated gas flow detector
Intuitive touchscreen control panel with colour graphical process diagram
Choice of languages (De/Gb/Fr/It/Es/Pb/Ru/Cz/Tr/Pl)
Storing of programs onto USB flash drive
Data backup onto USB flash drive
Control of welding current, axis of rotation, forming gas and external wirefeeder
Measuring and recording of heat input
SynergicMode (material, pipe external diameter, wall thickness, gas, etc.)
Auto-diagnosis system (error code display)
Welding data documentation on USB flash drive
USB port for data transfer/recording
Integral printer for welding data documentation
FRC-FPA 3020 remote control with 10 m cable
1 x 8 GB USB flash drive

PROGRAMMING WELDING PARAMETERS.

200 programs can be stored and loaded
Three tacking programs with up to 20 tacked spots
Ten sectors/program with freely definable parameters

FRC-FPA 3020 REMOTE CONTROL FUNCTIONS.

Program selection
Start/stop with slope, immediate end of welding
Emergency Stop button
Manual positioning of the movement units
Manual wire feed and retract
“On-the-fly” parameter changes during the welding cycle
Shielding gas test button and forming gas on/off

VALUES DISPLAYED DURING THE WELDING CYCLE.

Welding current (A)
Arc voltage (V)
Torch position (degrees)
Welding speed (cm/min)

FPA 3030 system controller

STANDARD EQUIPMENT.

Mounted on trolley
Integrated microprocessor control
Generator-compatible
Integrated digital gas sensor
Easy to program following intuitive operator guidance
Remote support via internet connection
Colour touchscreen with colour graphical process diagram
Choice of languages (De/Gb/Fr/It/Es/Pb/Ru/Cz/Tr/Pl)
Control of welding parameters for digital Fronius TIG power sources
Control of axis of rotation using encoder
Control of wirefeeder and forming gas
Welding data recording onto USB flash drive
SynergicMode (material, pipe external diameter, wall thickness, gas, etc.)
Auto-diagnosis system (error code display)
Ethernet and RS232 interface for servicing
Storing and loading of programs onto/from USB flash drive
Data backup onto USB flash drive
Built-in printer prints 40 characters per line
FRC-FPA 3030 remote control with 10 m cable
1 x 8 GB USB flash drive

PROGRAMMING WELDING PARAMETERS.

200 programs can be stored and loaded
Three tacking programs with up to 20 tacked spots
Ten sectors/program with freely definable parameters

FRC-FPA 3030 REMOTE CONTROL FUNCTIONS.

Program selection
Start/stop with slope, immediate end of welding
Emergency Stop button
Manual positioning of the movement units
Manual wire feed and retract
“On-the-fly” parameter changes during the welding cycle
Shielding gas test button and forming gas on/off

VALUES DISPLAYED DURING THE WELDING CYCLE.

Welding current (A)
Arc voltage (V)
Torch position (degrees)
Welding speed (cm/min)
Wire speed (cm/min)
Heat input (kJ)

Software FPA-Xplorer for FPA 3030

Fronius, FPA Xplorer welding software — FPA Xplorer screenshot

WELDING DATA DOCUMENTATION, VISUALISATION, ARCHIVING AND PARAMETER CREATION ON A PC.

View the properties of all managed devices
Manage, edit and archive welding programs
Overview of managed devices with status indicator
AVR (Actual Value Record): visualise, evaluate and archive recorded actual values – via USB flash drive or in real time via the network connection (online version)
Load log book data from USB flash drive or by downloading it directly from the control unit via the network connection (online version)
Live display of alarm signals (online version)