Perfect Welding

The current page does not exist in the target language.

Do you want to change the language and go to the home page or do you want to stay on the current page?

Change Language
Perfect Welding

FlexArc Robotic Welding Cell

MORE WELDING PERFORMANCE, COST EFFECTIVENESS, AND SAFETY

Welding processes: MAG, CMT TPS/i TWIN Push, TIG, ArcTig, PLASMA 
 
Intelligent functions facilitate flexible, economical production
 
A highlight is the optional simulation and offline programming software that enables robot programming and process optimization from the PC. As a result, ongoing production can continue without interruption! The advantages of this software include minimized risks, shorter start-up times, faster component changes, and increased productivity.

Contact

Would you like to find out more about the product?

Automated welding with FRW robotic welding cells

  • Cost and competitive advantages thanks to larger production volumes
  • Short cycle times using 2 station mode
  • Reproducible welding results (welding data documentation optional)
  • High movement accuracy of robot and positioner
  • Offline programming and simulation

Three variants – the positioner makes the difference

The turning positioner makes the difference. All three variants can be equipped with different robots depending on the application. Robots, positioners, and controls are installed on a single platform, which facilitates assembly and saves time.

FRW-B

  • Two processing stations
  • Component manipulation via rotation and tilt axes
  • Load capacity up to 700 kg
  • Station change via horizontal rotation

 

Positioner B-250 / B-500 / B-750

 Permissible load capacity 250 / 500 / 750 kg 
 Free-turning diameter  1180 / 1450 / 1450 mm
 High operating range  900 / 1000 / 1000 mm
 Min. station change time   3.4 / 3.5 / 3.5 s
 Max. station change time  3.8 / 3.7 / 3.7 s
 Repeatability  +/- 0.05 mm

FRW-R

  • Two processing stations
  • Component manipulation using rotation axis
  • Load capacity up to 1000 kg
  • Station change via horizontal rotation

 

Positioner B-250 / B-500 / B-750

Permissible load capacity   300 / 600 / 1000 kg 
Free-turning diameter  1000 / 1000, 1400 / 1200, 1400 mm
High operating range
 950 / 950 / 950 mm
Min. station change time 
 3,1 – 3,7 s
Max. station change time  3,8 / 3,7 / 3,7 s
Repeatability
 +/- 0,05 mm

FRW-K

  • Two processing stations
  • Component manipulation using rotation axis
  • Load capacity up to 1000 kg
  • Station change via vertical rotation

 

Positioner K-300 / K-600 / K-1000

Permissible load capacity   300 / 600 / 1000 kg 
 Free-turning diameter  1000 / 1000, 1400 / 1200, 1400 mm
 High operating range  950 / 950 / 950 mm
 Min. station change time   3,1 – 3,7 s
 Max. station change time  3,8 / 3,7 / 3,7 s
 Repeatability  +/- 0,05 mm

6-axis robot

Depending on the application, there are different 6-axis robots available with different load capacities and ranges.

IRB 1600-6 / 1660ID-6

  • High process speed
  • Short cycle times
  • High position and path repeatability
  • IRB 1660ID with hollow shaft for integrated hosepack guidance

 

  • Permissible load capacity
    6 / 6 kg
  • Range
    1450 / 1550 mm
  • Position repeatability
    0,02 / 0,02 mm
  • Path repeatability
    0,19 / 0,0 mm
  • Degree of protection
    optional IP67, FoundryPlus 2

IRB 2600-12 / 2600-20 / 2600ID-8

  • High process speed
  • Short cycle times
  • High position and path repeatability
  • IRB 2600ID with hollow shaft for integrated hosepack guidance

 

  • Permissible load capacity
    12 / 20 / 8 kg
  • Range
    1853 / 1653/ 2000 mm
  • Position repeatability
    0,04 / 0,04 / 0,02 mm
  • Path repeatability
    0,16 / 0,13 / 0,27 mm
  • Degree of protection
    optional FoundryPlus 2

IRB 4600-20

  • High process speed
  • Short cycle times
  • High position and path repeatability
  • Very large operating range (up to 2.5 m)

 

  • Permissible load capacity
    20 kg
  • Range
    2513 mm
  • Position repeatability
    0,05 mm
  • Path repeatability
    0,13 mm
  • Degree of protection 
    optional FoundryPlus 2

Accessories

Control: Siemens HMI

Torch cleaning device/calibration

  • Torch cleaning and wire cutting station
  • BullsEye torch calibration (TCP - Tool Center Point)

Safety technology

  • Protective enclosure with rolling shutter gate
  • Horizontal photo-electric guard
  • Security scanner
  • Lighting for welding and loading station

Smoke extraction hood

  • Above welding station and loading station
  • Only above the welding station