FRW Compact Robotic Welding Cells

FLEXIBILITY IN ROBOTIC WELDING

Welding processes: MIG/MAG, CMT

Manual welding is labor- and time-intensive. Many companies, therefore, want to automate welding as far as possible. The CWC-D Cobot Welding Cell is ideally suited for entry-level automated welding. It is intuitive to operate, and programming knowledge is not necessary.

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Arguments in favor of FRW COMPACT ROBOTIC WELDING CELLS:

Future security and flexibility

Modular robotics platform consisting of standardized components offers future-proofing and flexibility in terms of component shape and size.

Excellent welding results

Digital TPSi welding machines of the latest generation. Characteristic curves for different metal types and material thicknesses provide excellent welding results.

Fronius Pathfinder

Offline programming and simulation of welding sequences with Fronius Pathfinder.

Intelligent welding data management

Intelligent welding data management for top-quality welds one can reproduce at any time. More information about the WeldCube

FRW Compact M

FRW Compact L

Examples of welding applications

Video 1: Suspension for a mowing unit
Video 2: Screw conveyor

Further advantages

Intuitive HMI system controls

Risk minimization and cost reduction

High safety standards

Worldwide Fronius service network

CONFIGURATIONS VARIANTS FRW COMPACT M

Operation with 1 station:

1 robot with single positioner

Operation with 2 stations:

1 robot with turning positioner

Operation with 2 stations:

2 robots with turning positioner

Operation with 1 station:

1 robot with single positioner

Operation with 2 stations:

1 robot with turning positioner

Operation with 2 stations:

2 robots with turning positioner

CONFIGURATION VARIANTS FRW COMPACT L

Operation with 1 station:

1 robot on track with 2rotary positioners

Operation with 2 stations:

1 robot on track with 2 rotary positioners each

Creating and simulating welding jobs offline

Fronius Pathfinder enhances convenience and cost-effectiveness: The software enables the creation and parameterization of welding programs away from the system – even while the robotic welding cell is welding part after part.

Pathfinder recognizes axis limits, calculates starting points, end points, approach paths, and independently sets teach points. Interfering contours are visualized and welding torch positions are corrected promptly.

Pathfinder Functions

Automatic generation of weld seams along a path
Corner welding function – automatic adjustment of speed and welding path
Variable adjustment of the welding torch inclination
Weld seam search with wire or gas nozzle
Definition of process parameters and weld properties

Selection of robot configuration
Definition of tool changes
Unlimited, automatic management of all robot axes
Multirun welding and automatic generation of passes
WPS welding database and more

All under control

HMI T21-RS system control

User-friendly touchscreen
Coordinates the system components, from the robot to the gripper deposit system
Highlights: 3D real-time display and program editor for the definition of all program sequences
Q-Maser Editor: live view of welding parameters, monitoring of limit values
User administration with individual authorization assignment and language selection

Robot control system

Controls the movements of handling and welding robotsand ensures fully synchronized, coordinated welding processes.Programming is simple and intuitive. The operator hasfull access to welding parameters and corrections.