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Video: Full freedom - to unleash your welding potential
Top quality – for every weld and every material: with its targeted heat input and improved ignition function, iWave gives you maximum control over your arc while significantly reducing ignition delays.
All the operating controls on the iWave series have likewise been designed for maximum control. This makes the systems intuitive to use, leaving you free to concentrate solely on the challenges of your welding task.
Need a system that can master the full array of welding challenges? If so, iWave Multiprocess PRO is the perfect choice: in addition to offering every imaginable TIG function, it also accommodates all MIG/MAG welding process variants.
Maximum control over the weld pool
CycleTIG allows you to control the arc, in turn giving you maximum control over heat input. The short welding times make it easy to keep a safe handle on the weld pool. As a result, you can weld even the thinnest of materials with ease.
Dynamic graphics-based menu navigation – in over 30 languages
No additional documentation. No wild goose chases. Just follow your instincts. Our intuitive menu navigation concept eliminates unnecessary detours during welding, allowing you to make the required settings with confidence.
One system for all processes (iWave 300i–500i)
iWave and Multiprocess PRO – your key to unbridled welding freedom. Along with every possible TIG function, all MIG/MAG welding process variants are accommodated within a single system. Benefit from the modular concept that allows you to expand your high-tech welding system platform according to your exact needs. Simply choose from the following Welding Packages: Standard, Pulse, PMC, or LSC and CMT.
Ignition delays reduced by up to 71%*
Ignition processes that are fast and – perhaps even more importantly – reproducible. Regardless of the material characteristics and without having to adjust any ignition parameters manually. That’s what you get when you opt for RPI auto – our intelligent ignition function.
* Compared to RPI off | Test series conducted under laboratory conditions: 200 A welding current / 0.5 s welding time / 1,000 ignitions!
Contactless data transfer and authentication
Ready for Industry 4.0 and anything else that comes its way: from WLAN and Bluetooth right through to NFC, iWave supports all the major connection standards so that you can put it to the best possible use.
| iWave 190i AC/DC | iWave 230i DC or iWave 230i AC/DC |
iWave 300i DC or iWave 300i AC/DC |
iWave 400i DC or iWave 400i AC/DC |
iWave 500i DC or iWave 500i AC/DC |
| 3-190 A (TIG) | 3-230 A (TIG) | 3-300 A (TIG) | 3-400 A (TIG) | 3-500 A (TIG) |
| 230 V single-phase or 120-230 V single-phase (MV) |
230 V single-phase or 120-230 V single-phase (MV) |
400 V three-phase or 200-600 V three-phase (MV) |
400 V three-phase or 200-600 V three-phase (MV) |
400 V three-phase or 200-600 V three-phase (MV) |
| Gas-cooled | Gas-cooled or water-cooled | Gas-cooled or water-cooled | Gas-cooled or water-cooled | Gas-cooled or water-cooled |
| TIG, MMA | TIG, MMA | TIG, MMA, and MIG/MAG (all WPs) |
TIG, MMA, and MIG/MAG (all WPs) |
TIG, MMA, and MIG/MAG (all WPs) |
| Connectivity (WLAN, Bluetooth, NFC) as std. |
Connectivity (WLAN, |
Connectivity (WLAN, Bluetooth, NFC) as std. |
Connectivity (WLAN, Bluetooth, NFC) as std. |
Connectivity (WLAN, Bluetooth, NFC) as std. |
| Ethernet optional | Ethernet optional | Ethernet and SpeedNet as standard |
Ethernet and SpeedNet as standard |
Ethernet and SpeedNet as standard |
One welding system for all welding processes (TIG – incl. HF – and MIG/MAG right through to WP CMT, MMA, and CEL) with no compromises on quality.
The intelligent TIG welding system for industrial applications and outstanding quality whatever the materials involved.
Challenge:
The renowned Austrian contract manufacturer joins metal components for national and international clients. Component accessibility, material and design require that components be welded with both MIG/MAG and TIG. The space requirement for two different welding systems and the constant change between the two turned out to be an inefficient approach for Ferrum.at. A powerful and reliable all in one solution was therefore needed for the future.
Solution:
iWave AC/DC 400i
Process
Application:
WIG (Cycle TIG)
MIG/MAG (PMC)
One hosepack for any application.
More about the iWave accessories
Flexible transport units for mobile use.
More about the iWave accessoriesAlongside the many other options, you might – for example – be interested in the CycleTIG function for easier TIG welding.
The heart of the iWave welding system. DC or AC/DC, 190-500 A, Standard or Multivoltage (MV), etc.
Optimum cooling capacity with optional water cooling.
Thanks to Bluetooth, NFC, and WLAN connectivity, the iWave supports contactless connection – e.g., to the RC Pedal for remote control.
WeldCube for local or central data documentation.
From personal protective equipment to electrode grinding machines – we can offer you a comprehensive range of accessories.
More about the iWave accessoriesFlexible transport units for mobile use.
More about the iWave accessoriesAlongside the many other options, you might – for example – be interested in the CycleTIG function for easier TIG welding.
The heart of the iWave welding system. DC or AC/DC, 190-500 A, Standard or Multivoltage (MV), etc.
Thanks to Bluetooth, NFC, and WLAN connectivity, the iWave supports contactless connection – e.g., to the RC Pedal for remote control.
From personal protective equipment to electrode grinding machines – we can offer you a comprehensive range of accessories.
More about the iWave accessoriesMade by welders for welders: all the operating controls on the iWave series have been designed with your daily tasks in mind – in terms of their sturdiness, colors, legibility, and brightness. That also goes for the settings, as all the key work parameters are directly available on the very first menu level. The plain text display supports over 30 languages for maximum intelligibility. Not only that, but operation while wearing gloves has never been easier.
Intuitive and reliable: the system is operated using the central press-and-turn button or via the touchscreen. Users receive direct support in the form of graphic-based instructions and dynamic visualizations when making changes to parameters.
The 7" color display is even easy to operate while wearing welding gloves.
In this mode, the display size is increased by 40% and only the main work parameters are shown. This ensures clarity and means that the display can also be read easily from a distance.
With this function, you can save all the parameters for recurring welding tasks, and retrieve them quickly and easily whenever you need them.
NFC field, e.g., for user management and locking/unlocking the power source with an NFC card or fob
The 7" color display is even easy to operate while wearing welding gloves.
In this mode, the display size is increased by 40% and only the main work parameters are shown. This ensures clarity and means that the display can also be read easily from a distance.
With this function, you can save all the parameters for recurring welding tasks, and retrieve them quickly and easily whenever you need them.
NFC field, e.g., for user management and locking/unlocking the power source with an NFC card or fob
Complete control: the integrated authorization system allows you to assign individual permissions to each user. When someone logs in with a key card or fob, the system immediately knows what they are – and are not – allowed to do. And if you want the perfect solution for assigning and administering authorizations for multiple welding systems centrally, you need look no further than our Central User Management.
Easy administration on the welding system
Create new users in just five steps: create and define role, create and define user, assign card, AND YOU’RE DONE.
Easy locking and unlocking
The welding system can be unlocked really easily with a card or key fob. You also have the option of using a dedicated NFC card.
Manage individual authorizations for each welding system
This means people can only perform actions on the system for which they have been specifically authorized.
PC-based user management
Efficiency savings of more than 90% (measured in clicks) when setting up an account for someone who needs access to 20 systems. * Compared to creating the account directly on the welding system display
Central User Management
A clear reduction in complexity: only one tool required to manage different systems.
Industry 4.0 performance levels: iWave supports all the main communication standards. Wirelessly connect peripheral devices to the welding system in next to no time – that means anything from high-tech welding helmets (such as the Vizor Connect) to remote controls. Use WLAN to integrate welding systems directly into your network for easy firmware updates.
TIG welding made easy: all thanks to the CycleTIG function. Based on the principle of stitch welding, this function offers additional setting options and new parameter combinations for improved welding results.
Noticeably better: iWave takes TIG welding ignition behavior to a whole new level. We have optimized the HF ignition process and adapted the ignition behavior to suit the various electrode diameters.
Are you looking for a faster ignition process that is fully reproducible – regardless of the material characteristics involved? If so, iWave offers an off-the-shelf solution in the form of RPI auto. The new ignition mode is the next logical step in the development of the proven “RPI on” function. The welding system now makes changes to the ignition settings automatically – including when it is necessary to counter deteriorations in ignition and without any need for manual intervention.
* Only available on iWave AC/DC
** Compared to RPI off | Test series conducted under laboratory conditions: 200 A welding current / 0.5 s welding time / 1,000 ignitions!
| How they measure up | RPI off | RPI on | RPI auto |
| Reproducible ignition processes | •• | ••• | •••• |
| Minimal ignition delay | ••• | • | •••• |
| Minimal electrode load | ••• | • | •• |
| Gentle action on the weld surface |
•••• | •• | ••• |
Contact ignition – by touching the workpiece with the electrode.
Touchless ignition via high-voltage pulses when the torch trigger is actuated.
A special form of high-frequency ignition – ignition only takes place once the workpiece and electrode make contact. This enables ignition at a precise point without any risk of tungsten inclusions.
Stops the welding process without a torch trigger – by briefly lifting and lowering the electrode.
Definable arc break voltage – for stopping the welding process. The arc is switched off as soon as the set voltage is reached.
The TACKING function causes the weld pool to oscillate briefly at the beginning. As a result, you can tack your components together in a single step because the material of both edges merges beautifully – without burning the edges. Very little to no temper coloration occurs at the tacking points. What’s more, no filler metal is required – even with small air gaps of up to 1.5 mm.
This function* allows a cap to be formed very quickly based on the set electrode diameter. In this way, you can save yourself a ton of work time.
Example: Electrodes with Ø 1.6 mm
| Time required (without function): |
91 seconds |
| Time required (with function): |
2 seconds |
| Savings: |
~ 1.5 minutes |
| 8 times per day |
~ 12 minutes |
| 5 days/week | ~ 1 hour |
| 40 weeks/year |
~ 40 hours |
Savings: One working week per year and per welder.
Weld however you like: for AC welding, iWave allows you to select the waveforms yourself. In other words, the ones that characteristically produce your preferred weld properties for the welding task at hand. If necessary, you can also combine different waveforms.
Ideal for thick components or for filling and final runs.
Ideal for a thick oxide layer when working with aluminum alloys.
Active Wave technology reduces arc noise by up to 10 dbA and is suitable for universal use.
Ideal for root passes.
Ideal for corner welds, filling and final runs, and overlay welding.
Ideal for butt welds on CrNi steels up to approx. 3 mm.
Active Wave technology reduces arc noise by up to 10 dbA and is suitable for universal use.
Ensures that the tungsten electrode and weld are protected by a gas shield, thereby preventing oxidation. The gas post-flow time is calculated on the basis of the set welding current and electrode diameter.
Smashing the challenge: our “Sync Mode” makes simultaneous two-sided TIG welding with alternating current easier than ever before. This is the ultimate welding challenge, which we have overcome by automatically harmonizing both arcs. As a result, two welders can work together in perfect synchronism.
Go to blog article "Synchronized TIG welding"Record mean values for every weld directly in the welding system and export them in PDF format – as standard and at no additional cost.
More about WeldCube Light
The solution for anyone who needs more than just mean values and wants to get their hands on actual values, limit monitoring, and editing functions for set values: WeldCube Basic. Like the other versions, this one also records data directly in the welding system.
More about WeldCube Basic
The ability to store your welding data centrally in a database significantly reduces the amount of time and effort required for documentation and administration. The intelligent management, statistics, and analysis functions – including graphic visualization – provide you with a fantastic overview of your welding production activities.
More about WeldCube Premium
The innovative advantage of Fronius TIG DynamicWire, when compared to a conventional continuous wire feed in cold wire systems, lies in its automatic self-regulation.
The power source actively adjusts the wire speed to the welding behavior, torch position, and current conditions, even compensating automatically for component tolerances of up to 30%.
To TIG DynamicWire
| Cooling units |
CU 600t |
CU 600t MV |
CU 1100i |
CU 1100i MC |
CU 1200i Pro MC |
CU 1400i PRO MC |
CU 2000i PRO MC |
| Mains voltage (+/- 10%) [V] | 1 x 230 | 1 x 120 / 1 x 230 |
400 V | 200-230 V / 400-460 V |
24 VDC |
24 VDC |
24 VDC |
| Max. pump pressure [bar] |
4.2 | 4.2 | 4.2 | 4.2 | 5 | 4 | 5 |
| Cooling capacity at 40°C and 1 l/min [W] |
400 | 400 | 800 | 800 | 800 | 900 | 1,500 |
| Dimensions l / w / h [mm] | 706 / 260 / 219 |
706 / 260 / 219 |
710 / 300 / 230 |
710 / 300 / 230 |
710 / 300 / 230 |
710 / 300 / 230 |
710 / 300 / 230 |
| Weight [kg] |
10.3 | 12.9 | 13.6 | 16.5 | 11.7 | 12 | 23 |
Suitable for all materials. Excellent ignition properties. Longer service life than WT or WC electrodes.
Suitable for all materials. Excellent ignition properties. Significantly higher current-carrying capacity than WP electrodes.
For AC with aluminum and magnesium alloys. Ignition problems with DC. Low current-carrying capacity. Smooth, spherical electrode tip.
Suitable for all materials. Longer service life than WT or WC electrodes but poorer ignition properties.
How should the WPS package be used?
Self-contained grinding system for easy grinding and cutting.
Mobile version of the electrode grinding machine.
For optimum outlet pressure. Available for all conventional welding gases.
Like all Fronius products, iWave has been designed and built with sustainability in mind – by which we mean a long service life, repairability, and recyclability. By using the latest technology, we help to take the pressure off people and the environment, and to safeguard the future for subsequent generations by making it one worth living in.
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