Perfect Welding

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Perfect Welding

ROBOT WELDING TORCHES FOR MIG/MAG WELDING APPLICATIONS

YOUR COMPLETE SOLUTION WITH FRONIUS ROBOT WELDING TORCHES

We have a solution for everything: Fronius robot welding torches are designed to cover a broad range of applications. With a choice of torch bodies in various lengths and angles, you’ll be properly equipped to master any welding task – your challenge, your choice.

A smooth welding operation, optimized process lead times, wear parts with longer service lives – no problem at all if you have the right welding torch for every application and the essential peripherals, such as torch cleaning systems and changing systems for contact tips and torch bodies.

ADVANTAGES OF OUR ROBOT WELDING TORCHES



HUGE CHOICE

and the right robot welding torch for every application.


REDUCE COSTS

with wear parts that perfectly complement the respective material and application.


HIGHER OUTPUT AND SHORTER LEAD TIMES

with automatic changing systems for contact tips and torch bodies.


LONGER SERVICE LIFE FOR WEAR PARTS

with the right torch cleaning system.
ROBOT TORCH SYSTEMS AT A GLANCE With robotic welding applications, it’s usually the material, the length of the hosepack, and the welding process that determine which torch system to use. We differentiate between a Push system and a Push/Pull system, which involves attaching a second wirefeeder directly to the torch body. This provides a stable welding process, even in the case of long wirefeed distances, soft filler metals, or special applications, such as CMT.
Robot torch body The robot torch body is supplied in two different lengths and four different angles. Special geometries improve component accessibility.
1
Gas nozzle 300 different gas nozzles – our all-encompassing range of gas nozzles means we have the ideal solution for every welding application.
2
Robot flange Robot flanges for all the most widely used types of robot, both conventional and hollow shaft systems.
3
Magnetic collision protection (CrashBox)

ADVANTAGES:

/ No force exerted on torch components in the event of a collision
/ Shorter production downtimes – the robot is up and running again in five minutes

4
1
Robot torch body
The robot torch body is supplied in two different lengths and four different angles. Special geometries improve component accessibility.
2
Gas nozzle
300 different gas nozzles – our all-encompassing range of gas nozzles means we have the ideal solution for every welding application.
3
Robot flange
Robot flanges for all the most widely used types of robot, both conventional and hollow shaft systems.
4
Magnetic collision protection (CrashBox)

ADVANTAGES:

/ No force exerted on torch components in the event of a collision
/ Shorter production downtimes – the robot is up and running again in five minutes

Robot torch body The robot torch body is supplied in two different lengths and four different angles. Special geometries improve component accessibility.
1
Gas nozzle 300 different gas nozzles – our all-encompassing range of gas nozzles means we have the ideal solution for every welding application.
2
Robot flange Robot flanges for all the most widely used types of robot, both conventional and hollow shaft systems.
3
Wirefeeder Robacta Drive/Robacta Drive CMT The Robacta Drive/Robacta Drive CMT wirefeeder impresses owing to its compact design, which improves component accessibility, and its light weight, which enables it to be used on robots with high traversing speeds.
4
Magnetic collision protection (CrashBox)

ADVANTAGES:

/ No force exerted on torch components in the event of a collision
/ Shorter production downtimes – the robot is up and running again in five minutes

5
1
Robot torch body
The robot torch body is supplied in two different lengths and four different angles. Special geometries improve component accessibility.
2
Gas nozzle
300 different gas nozzles – our all-encompassing range of gas nozzles means we have the ideal solution for every welding application.
3
Robot flange
Robot flanges for all the most widely used types of robot, both conventional and hollow shaft systems.
4
Wirefeeder Robacta Drive/Robacta Drive CMT
The Robacta Drive/Robacta Drive CMT wirefeeder impresses owing to its compact design, which improves component accessibility, and its light weight, which enables it to be used on robots with high traversing speeds.
5
Magnetic collision protection (CrashBox)

ADVANTAGES:

/ No force exerted on torch components in the event of a collision
/ Shorter production downtimes – the robot is up and running again in five minutes

Wear parts

It’s not just the right welding torch and correct geometry that ensure a stable welding process. The appropriate wear parts also play a crucial role. 

Perfectly complementing the respective material and application, they help you save time and money.

To the wear parts

WATER COOLING

Water-cooled versions of all our robot welding torches are also available.

The cooling system is located as far to the front and to the outside of the torch body as possible. The special shape of the contact tip means that less radiant heat is absorbed, which in itself reduces the temperature of the wear parts by up to 70°C, increasing their service life.

WELDING FUME EXTRACTION

FUMEEX EXTRACTION KIT FOR ROBOT WELDING TORCH

Precise extraction at exactly the point where the welding fumes are generated.

All welding processes generate a mix of fumes and gases that will adversely affect the health of the welder unless adequate protective measure are implemented. The FumeEx extraction kit for robot welding torches removes the welding fumes at exactly the point they are generated, and before they have a chance to spread.

ADVANTAGES:

  • Direct extraction of welding fumes at their point of origin
  • Very good fume capture by positioning of the extraction nozzle directly on the gas nozzle
  • Optimum protective gas shield even with normal amounts of gas: special geometry of extraction nozzle

FRONIUS SYSTEM CONNECTOR (FSC)

Connect the hosepack easily and securely to the wirefeeder in less than 10 seconds – no tools required.

It’s all done with the Fronius System Connector (FSC) – the central connector for all media.

CHANGING SYSTEM FOR CONTACT TIPS – ROBACTA CTC

AUTOMATIC CONTACT TIP CHANGEOVER IN JUST 40 SECONDS

Having to change the contact tip manually is a time-consuming process and means production has to stop. The Robacta CTC automates the whole process, with the changeover taking no more than 40 seconds – without any human intervention or production downtime.

ADVANTAGES:

  • Up to 10 times faster than changing manually
  • Lower production costs
  • Payback in 6-24 months*

*Assuming three-shift operation

To Robacta CTC

TORCH BODY CHANGING SYSTEM – ROBACTA TX/I

AUTOMATIC TORCH BODY CHANGEOVER IN JUST 30 SECONDS

The automatic replacement of the complete torch body takes places without any human intervention while production is in progress. This ensures that all the wear parts that affect the TCP and weld quality are renewed. 

Save yourself a welding cell: Depending on the application, you can with Robacta TX/i. Different torch body geometries can be used in turns in a single robot cell.

ADVANTAGES:

  • Up to 13 times faster than changing manually
  • Consistent weld quality
  • Compatible with different torch bodies

CLEANING SYSTEMS

YOU’VE GOT THE CLEANING REQUIREMENT – WE’VE GOT THE SOLUTION!

When correctly cleaned, the service life of a torch’s wear parts can be increased by a factor of four. Depending on the welding material and application, we provide cleaning systems that are suitable for the relevant welding torches and wear parts. For steel or aluminum applications, for example, various cleaning methods, such as cutting, brushing, or magnetic cleaning, are available.

 

 Welding material  Steel  Aluminum and CuSi
 Type of cleaning  Cutter  Magnetic Brush cleaning
 Products

 - Robacta Reamer V Easy
 - Robacta Reamer V Comfort

 - Robacta TC 2000  - Robacta Reamer Alu brush head
 - Robacta Reamer Alu with brush attachment



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