FOH 8-40 / 10-76 / 20-114 / 40-168 welding heads
Mechanised orbital welding
WELDING PROCESS: TIG
Open welding heads for the mechanised TIG orbital welding of pipe joints (external diameter 8 - 168 mm) made of steel, stainless steel, titanium, nickel-based alloys, aluminium and other materials with and without the use of filler wire.
Please choose your desired product.

PRODUCT DETAILS

Open welding head with component
SPOT-ON VERSATILITY.
- FOH welding head with up to two sets of reducing jaws, depending on the type of welding head
- Integrated servo motor
- Automatic movement to the opening position
- Freely definable start position
- Automatic switch-off of the motor current in the event of overloading
- Continuously adjustable clamping/centring system for quick adjustment to the tube diameter
- Mechanical tube tracking for constant electrode distance
- Torch mounting 0 - 45°, continuously adjustable
- Manual lateral correction of the electrode
- Swivelling torch holder with fixing
- Plug-in control line (6 m)
- Orbital welding torch with insulated torch body and high duty cycle
- Best possible gas shield and low level of temper colouration
- Welding torch with simple wearing part replacement system
- Transport case with trolley function

FPA 3020 system controller
STANDARD EQUIPMENT.
- Lightweight, compact design – ideal for portable use
- Integrated microprocessor control
- Integrated 200A, single-phase inverter power source
- Generator-compatible
- Integrated water cooling with water detector
- Integrated gas flow detector
- Intuitive touchscreen control panel with colour graphical process diagram
- Choice of languages (De/Gb/Fr/It/Es/Pb/Ru/Cz/Tr/Pl)
- Storing of programs onto USB flash drive
- Data backup onto USB flash drive
- Control of welding current, axis of rotation, forming gas and external wirefeeder
- Measuring and recording of heat input
- SynergicMode (material, pipe external diameter, wall thickness, gas, etc.)
- Auto-diagnosis system (error code display)
- Welding data documentation on USB flash drive
- USB port for data transfer/recording
- Integral printer for welding data documentation
- FRC-FPA 3020 remote control with 10 m cable
- 1 x 8 GB USB flash drive
PROGRAMMING WELDING PARAMETERS.
- 200 programs can be stored and loaded
- Three tacking programs with up to 20 tacked spots
- Ten sectors/program with freely definable parameters
FRC-FPA 3020 REMOTE CONTROL FUNCTIONS.
- Program selection
- Start/stop with slope, immediate end of welding
- Emergency Stop button
- Manual positioning of the movement units
- Manual wire feed and retract
- “On-the-fly” parameter changes during the welding cycle
- Shielding gas test button and forming gas on/off
VALUES DISPLAYED DURING THE WELDING CYCLE.
- Welding current (A)
- Arc voltage (V)
- Torch position (degrees)
- Welding speed (cm/min)

FPA 3030 system controller
STANDARD EQUIPMENT.
- Mounted on trolley
- Integrated microprocessor control
- Generator-compatible
- Integrated digital gas sensor
- Easy to program following intuitive operator guidance
- Remote support via internet connection
- Colour touchscreen with colour graphical process diagram
- Choice of languages (De/Gb/Fr/It/Es/Pb/Ru/Cz/Tr/Pl)
- Control of welding parameters for digital Fronius TIG power sources
- Control of axis of rotation using encoder
- Control of wirefeeder and forming gas
- Welding data recording onto USB flash drive
- SynergicMode (material, pipe external diameter, wall thickness, gas, etc.)
- Auto-diagnosis system (error code display)
- Ethernet and RS232 interface for servicing
- Storing and loading of programs onto/from USB flash drive
- Data backup onto USB flash drive
- Built-in printer prints 40 characters per line
- FRC-FPA 3030 remote control with 10 m cable
- 1 x 8 GB USB flash drive
PROGRAMMING WELDING PARAMETERS.
- 200 programs can be stored and loaded
- Three tacking programs with up to 20 tacked spots
- Ten sectors/program with freely definable parameters
FRC-FPA 3030 REMOTE CONTROL FUNCTIONS.
- Program selection
- Start/stop with slope, immediate end of welding
- Emergency Stop button
- Manual positioning of the movement units
- Manual wire feed and retract
- “On-the-fly” parameter changes during the welding cycle
- Shielding gas test button and forming gas on/off
VALUES DISPLAYED DURING THE WELDING CYCLE.
- Welding current (A)
- Arc voltage (V)
- Torch position (degrees)
- Welding speed (cm/min)
- Wire speed (cm/min)
- Heat input (kJ)

FPA Xplorer screenshot
WELDING DATA DOCUMENTATION, VISUALISATION, ARCHIVING AND PARAMETER CREATION ON A PC.
- View the properties of all managed devices
- Manage, edit and archive welding programs
- Overview of managed devices with status indicator
- AVR (Actual Value Record): visualise, evaluate and archive recorded actual values – via USB flash drive or in real time via the network connection (online version)
- Load log book data from USB flash drive or by downloading it directly from the control unit via the network connection (online version)
- Live display of alarm signals (online version)

KD 4000 wirefeeder
STANDARD EQUIPMENT.
- Cold wirefeeder
- External control of the wire speed via interface
- Four-roller drive for 0.8 mm wire diameter (trapezoidal groove)
- Closed wirespool cover for 300 mm/15 kg
- Hinged/lockable protective cover for motor plate
- Handle

Pipe welding with open welding head
FOR FOH WELDING HEADS.
- TTGO F++/ 5 m orbital welding torch (only with FOH 8 - 40)
- TTWO 2000 F++/ 5 m orbital welding torch
- Welding torch wearing-part box
- FCH/FOH 10 m extension hosepack
- KD 4000 D-11 wirefeeder
- Two-axis wire adjustment
- Wirefeed (wire diameters 0.8 - 1.2 mm)
- Balancer spring return
- FPA 3020/3030 orbital system controller
FOR FPA 3020 SYSTEM CONTROLLER.
- Grounding cable, gas hose
- PickUp trolley with console and toolbox
- Pressure regulator
- Open welding heads with/without welding wire
- Hosepack extension
- Manual welding torch
- Printer paper
FOR FPA 3030 SYSTEM CONTROLLER.
- FPA Xplorer software for offline/online use (data documentation/archiving)
- Ethernet cable
- TIG power source, cooling unit, KD supply
- PickUp trolley
- Hosepack extension
- Printer paper
FOR KD 4000 WIREFEEDER.
- Connection cable to system controller, 9 m
- Two-axis wire adjustment with wirefeed for 0.8 mm wire