Fronius Velo: Precise guidance for manual welding processes

Fronius Velo

Precise guidance for manual welding processes

The new dimension in
manual MIG/MAG welding

Faster, lighter, more efficient

Long weld seams pose a particular challenge in manual MIG/MAG welding. It’s difficult to keep the welding torch steady and maintain a constant speed, which often leads to uneven results.

This is where the Velo velocity assistant comes in, making the welding process noticeably easier and supporting both experienced welding professionals and beginners alike. It is compatible with all the main Fronius welding processes such as Standard, LSC, Pulse, PMC, and CMT.

Perfect welds made easy

Velo is a reliable solution for all companies looking to optimize their manual welding operations and achieve perfect seams every time on steel and chrome-nickel.

It can also be easily retrofitted as the new Velo components (OPT/i Velo, WF 25i Velo, torch adapter) are also available for existing welding systems.

The benefits of Velo for you

Easy handling

Even less-experienced welders can quickly produce high-quality welds as it is easier to keep the welding torch steady. Velo also relieves the strain for experienced welders, especially on long welds.

Quick determination of parameters

Setting welding parameters is much simpler thanks to SyNext. Configurations are perfect and precise from start to finish, enhancing both the efficiency and the quality of the welding job.

Increased welding speed

Compared to conventional manual MIG/MAG welding, Velo’s simplified torch guidance can as much as double welding speeds. And speaking of speed, welders who work with Velo can certainly compete with welding robots, depending on the application.

More precise results

Constant welding speeds and an optimum distance between the contact tip and the workpiece (contact tip to work distance, CTWD) ensure uniform heat input and lead to higher quality welds.

New standards in length and precision

When you weld with Velo, you’re enhancing your efficiency and control while maintaining consistent quality. The technology helps to keep the torch steady and ensures uniform, reproducible welds—even with long and complex passes. With Velo, you can achieve perfect results every time.

System design

TPS/i or iWave Multiprocess

Easy to upgrade and retrofit

Existing equipment is upgraded with ease, as our Velo accessories can be effortlessly integrated into TPS/i and iWave systems. Once the software has been activated and the WF 25i Velo wirefeeder with corresponding torch adapter fitted, you’re ready to weld.

TPS/i