This is precisely the problem the welding industry is currently facing. While the demands on the profession are increasing, there are fewer people who can meet them. As a result, machines are increasingly taking over tasks that used only to be carried out by experienced welding specialists. An example is cobots, short for collaborative welding robots: They are a way to mitigate the shortage of skilled workers, give companies some breathing space, and relieve workers of repetitive and tiring tasks. Automated welding systems are precise, efficient, and now indispensable––or at least when conditions are ideal.

But when the requirements become more complex, they soon reach their limits. Confined spaces, unpredictable weather or individual repairs require maximum flexibility and care––precisely where manual welding comes into its own. Because it is people who make the difference, with their skill, intuition and experience, especially in extreme conditions.

The answer to the shortage of skilled workers in the field of manual welding is therefore not automation, but targeted support for welding specialists through sophisticated technology on site. After all, when work is easier, not only is it more efficient, it is also more enjoyable.

Technology that provides support precisely where it is needed

Targeted support in manual welding starts with choosing the right machine. Modern welding machines play a key role here: They reduce the workload for welders, ensure safety and enable precise work even under difficult conditions. In addition to the experience, know-how and dexterity of a welding specialist, you need a machine that is in no way inferior to the skills of the user. In manual welding, people and technology form a well-oiled team that delivers top performance even under pressure. Which is why we are introducing three robust Fronius powerhouses, starting with the Ignis Battery, which we will be presenting to the public for the first time at this year's SCHWEISSEN & SCHNEIDEN in Essen.

Ignis Battery: When mobility becomes a strength

No socket? Not a problem for the Ignis Battery. This battery-operated machine comes into its own where there is no power connection: on remote construction sites, exposed installations, difficult-to-access altitudes or in the agricultural sector. Consider the farmer in the scenario described at the beginning of this article who notices a technical problem with his combine harvester in the middle of the harvest season. Cordless technology and a high degree of portability mean the welding work can be done directly in the field: quickly, reliably and independently. With a weight of around 12 kg, the Ignis Battery can be transported to situations such as this with ease.

Dust, moisture, heat, cold: The Ignis excels in challenging circumstances. Welders are often exposed to harsh environments, especially on construction sites, in workshops, in industry or on farms––precisely where the Ignis comes into its own. Its compact design, coupled with stable performance, makes it ideal for use in difficult conditions. This is because the handy machine contains sophisticated technology with a wide range of functions that make everyday welding work noticeably easier.

But that’s not all the Ignis can do: With 250 amperes, it will enter a new performance class in fall 2025, and is therefore equipped for particularly demanding applications. It also now has the Easyjobs function on board, which enables welding specialists to call up recurring welding tasks conveniently and in a matter of seconds if required. Another highlight is the Favorites button. This allows you to add each function directly to the first menu level. Just press a button and your preferred setting is instantly applied. This saves time, reduces clicks and noticeably increases productivity.

Whether Artis, Ignis or Ignis Battery––whether high up on a lighthouse or on the ground in a field: Wherever improvisation is part of everyday life and conditions are challenging, you need solutions you can rely on. Solutions that support the person behind the welding machine in the most demanding locations. After all, in challenging environments where there is no room for large machines, what matters most is flexibility. And this is precisely where manual welding comes into its own. With their sophisticated technology and robust design, the Fronius Artis, Ignis and Ignis Battery help you to produce precise and reliable work. This turns challenging manual work into a sense of achievement, and a welding machine into a real partner for every day working life. The result is a team that performs at its best even under pressure. For manual welding quality at the highest level.

How did the Ignis, Artis and Ignis Battery get their names––and why are they such a good fit, as if they were made for them? The answer can be found in our podcast episode – listen in!

Would you like to experience the Artis, Ignis or Ignis Battery first hand? Then stop by at SCHWEISSEN & SCHNEIDEN and take a closer look at these three powerhouses. We look forward to seeing you there!