Velo –
Technological innovation for perfect MIG/MAG seams
Velo, short for the brand new Velocity Assistant from Fronius, is an intelligent solution to this challenge. The system takes manual welding to a new level by actively supporting torch guidance and keeping the welding speed constant. It will be unveiled for the first time at SCHWEISSEN & SCHNEIDEN in Essen and at FABTECH in Chicago.
How does Velo work?
At the heart of the Velo concept is a second
wire (the so-called ‘Velo wire’) that works without an arc and without an
additional gas feed. It is a rigid wire that touches the workpiece and
generates a forward movement through friction, ‘pushing’ the torch along the
seam edge, notch, or chamfer while keeping the distance between the contact tip
and workpiece constant. The wire adds very little additional material to the
seam, with the wire consumption corresponding exactly to the seam length.
More versatility, less strain
Velo is suitable for a wide range of
applications—from thin sheets to thick, in steel, CrNi, or high-strength steel.
Operators in sectors such as commercial vehicle construction, heavy
engineering, steel construction, and apparatus engineering in particular will
be quick to appreciate its strengths. The supportive guidance function ensures
high-quality results and noticeably reduces the workload of welding
specialists.
Test users report significantly greater precision and noticeably less physical strain thanks to Velo, especially during complex or long welding tasks.
Franziska Eichhorn, Strategic Product Manager at Fronius International
Whether a beginner or a veteran, Velo helps all
While
beginners quickly achieve high-quality seams thanks to the guided movement,
experienced welders benefit from the ergonomic support and consistent quality.
Under certain conditions, Velo even achieves welding speeds comparable to those
of robotic welding for a real productivity boost!
Retrofit quickly, work flexibly
Retrofitting Velo to existing welding
systems is also incredibly simple. It is compatible with all current TPS/i
devices with an output of 320 A or more as well as with iWave Multiprocess PRO
systems. All that’s needed is the wirefeeder for the Velo wire, a suitable
torch adapter with wire feeding system, and the corresponding software
activation,
and you’re ready to go!
Practical and full 360 movement
The Velo holder can be rotated 360° without
tools and locks securely into place. If accessibility is restricted, it can be
simply unclipped from the holder and set to one side. A large operating range
is ensured through the five-meter-long wire feeding system. Velo is activated
directly on the torch itself, allowing welders to switch between manual and
assisted guidance at any time.
With
Velo, Fronius demonstrates how intelligent technologies can revolutionize
manual welding. The combination of technological innovation, ergonomics, and
simple integration makes Velo a real game-changer for anyone who wants to
achieve perfect MIG/MAG seams. Don’t miss out and try Velo out for yourself at
SCHWEISSEN & SCHNEIDEN!