TIG DynamicWire TIG Cold Wire Welding Made Easy

Active wire control in TIG cold wire welding

The innovative advantage of Fronius TIG DynamicWire, when compared to a conventional continuous wire feed in cold wire systems, lies in its automatic self-regulation.

The power source actively adjusts the wire speed to the welding behavior, torch position, and current conditions, even compensating automatically for component tolerances of up to 30%.

The result?

Perfect welds every time. Existing iWave cold wire systems can be easily upgraded with the patented TIG DynamicWire Welding Package through software activation.

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Video: Basic principle TIG DynamicWire

TIG DynamicWire - Advantages

Greatly simplified handling

Unlike welding with a constant wirefeed, TIG DynamicWire and the dynamic wirefeed adapts to the welder, not the other way around.

Minimal training time

The simplified handling enables even less-experienced welders to quickly produce high-quality TIG welds.

Always the right wire speed

The dynamic wire feed system automatically adjusts the wire speed to the current conditions. This means that the optimum amount of wire is always available – without any manual adjustment.

Automatic compensation of component tolerances of up to 30%*

The self-regulating effect of our active wire control automatically compensates for component tolerances and changes in torch position.

*With a corner weld made of CrNi steel (1.4301 / X5CrNi18-10) and a material thickness of 10 mm, a gap bridging of 3 mm (30%) is achieved in the PA position.

Set just one parameter to start welding

Needing to set the wire and current parameters separately has become a thing of the past. Thanks to TIG SynergicMode, only one parameter has to be set, and the rest are applied automatically based on material-specific characteristics.

TIG DynamicWire at a glance

System peripherals

CWF 25i:
Intelligent, SpeedNet-based TIG cold wire feeder

HP 70i CWF:
Interconnecting hosepack

DynamicWire Systemperipherie HP 70i CWF

OPT/i CWF TMC B:
Option for connecting the welding torch to the cold wire feeder + connection for the interconnecting hosepack (not a mandatory option!)

Torch components

WIG CW-Feeding:
Upgradeable cold wire feed system for intelligent TIG welding torches

DynamicWire Brennerkomponente WIG CW-Feeding

TFC:
Quick-change electrode system (similar to a mechanical pencil)

DynamicWire Brennerkomponente TFC

Welding Package

Welding Package TIG DynamicWire:
Enable active wire control

System peripherals

CWF 25i:
Intelligent, SpeedNet-based TIG cold wire feeder

HP 70i CWF:
Interconnecting hosepack

DynamicWire Systemperipherie HP 70i CWF

OPT/i CWF TMC B:
Option for connecting the welding torch to the cold wire feeder + connection for the interconnecting hosepack (not a mandatory option!)

Torch components

WIG CW-Feeding:
Upgradeable cold wire feed system for intelligent TIG welding torches

DynamicWire Brennerkomponente WIG CW-Feeding

TFC:
Quick-change electrode system (similar to a mechanical pencil)

DynamicWire Brennerkomponente TFC

Welding Package

Welding Package TIG DynamicWire:
Enable active wire control

Easy to upgrade and retrofit

Equipped with the cold wire components, iWave systems from 300i-500i can be quickly supplemented with the TIG DynamicWire welding package. Simply activate the softwareand start welding!

In this video you will learn step by step how to retrofit the iWave with the Welding Package TIG DynamicWire.

Video: Commissioning TIG DynamicWire

TIG DynamicWire Process

TIG DynamicWire is based on active control of the wire feed.

Thanks to the voltage measurement between the workpiece and the wire, the wire is dynamically fed in exactly the quantity that is needed at the moment. TIG DynamicWire works in synergic mode. Current and wire feed no longer have to be set separately.

Video: Highspeed recording TIG DynamicWire process

Video: TIG DynamicWire V-seam welding

Suitable welding equipment and welding torches

iWave: the intelligent TIG welding system

Top quality – for every weld and every material: with its targeted heat input and improved ignition function, iWave gives you maximum control over your arc while significantly reducing ignition delays.

TIG welding torches for manual applications

The new TIG welding torches can be customized to suit the welder’s personal preferences as well as the application at hand. Their modular design offers a range of sustainable and cost-effective options.

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