Digital solutions for industrial manufacturing

Stable processes meet perfect weld seams

A diagram of an industrial manufacturing process featuring light-coloured icons on a dark grey background.

Welding data analysis for stable manufacturing quality

Our digital solutions bring transparency to complex processes, increase process reliability, and establish dependability in every phase of industrial manufacturing. They help companies to realize the targeted control and continuous improvement of their processes, while also ensuring outstanding results for the long term.

Precise data management is one of the pillars on which effective solutions depend. The continuous recording, documentation, and analysis of welding and system information (locally or via a central network) establishes a reliable basis for maximum traceability and reproducible quality.

Our digital solutions make your manufacturing operations both more efficient and future-proof, leaving you fully equipped for the next generation of industrial value creation.

Assistance systems
Greater orientation, fewer errors, consistent results: intelligent assistance systems like the WeldCube Navigator guide welders through clearly structured, digital work steps—even when working with complex components and changing conditions.
Analyses, reporting, and monitoring
Reach better decisions in real time: automated analyses, powerful reporting tools, and comprehensive monitoring reveal potential for optimization, reduce downtimes, and sustainably increase the productivity of the entire production line.
Full documentation
If every step is traceable, your manufacturing setup gains in safety, security, and stability. Our digital solutions capture the entire production process end-to-end, delivering precise statistical insights and verifiable process validation from preparation through to post-weld.
Assistance systems
Greater orientation, fewer errors, consistent results: intelligent assistance systems like the WeldCube Navigator guide welders through clearly structured, digital work steps—even when working with complex components and changing conditions.
Analyses, reporting, and monitoring
Reach better decisions in real time: automated analyses, powerful reporting tools, and comprehensive monitoring reveal potential for optimization, reduce downtimes, and sustainably increase the productivity of the entire production line.
Full documentation
If every step is traceable, your manufacturing setup gains in safety, security, and stability. Our digital solutions capture the entire production process end-to-end, delivering precise statistical insights and verifiable process validation from preparation through to post-weld.
Process overview industrial manufacturing

Process steps

Phase 1: Weld Design
Precision starts with planning

Offline programming and automatically generated work instructions for manual welding mean fewer mistakes right from the start. Plan exactly how weld seams, parameters, and sequences will be later realized to ensure precise manufacturing quality from the start.

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Phase 2: Pre-Weld
All set for flawless welding quality

The Pre-Weld phase involves creating the welding job, checking and allocating welding machines, and welder authorization management. This ensures that only certified welders, using precisely defined parameters and equipment, deliver consistent process reliability and repeatable quality from the very first weld.

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Phase 3, 4, 5: Weld
Maximum transparency during the welding process

All the relevant welding data from your production lines is recorded down to the last seam. Deviations in process parameters are detected and reported right away, facilitating an immediate response. Thanks to the seamless underlying data, visual inspections can be carried out with much greater precision to ensure unbeatable process reliability with quality results every time.

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Phase 6: Post-Weld
Transparency enables confident decisions

In the Post-Weld phase, evaluations, statistics, and component reports provide a clearly structured data basis for quality assessment. Deviations are flagged instantly, while intelligent analysis and reporting functions unlock any opportunity for optimization. This results in stable and reproducible welding results every time.

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MES integration
Fronius uses standardized APIs to connect your welding processes directly to manufacturing execution systems (MES). This gives you the advantage of real-time data exchange, complete traceability, and the flexibility to tailor your production control processes to your needs.
Discover our WeldCube API
Shaping the future of your manufacturing together
Digitalization isn’t an off-the-shelf product but an individual process that links together IT structures, working methods, and manufacturing systems. Our software and automation experts will support you from the initial consultation through to successful implementation with custom concepts that are tailored precisely to your requirements.
Send us your inquiry now—with no obligation