TPS/i TWIN systems

Intelligent tandem welding

Tandem welding with TPS/i TWIN systems

TPS/i TWIN: Automated tandem welding has never been easier

Consistently high welding speed with reliable penetration and deposition rates of up to 25 kg/h—our TPS/i TWIN systems have got you covered.

Our newest development with intelligent welding processes that automatically adjust welding parameters and welding variables in the background provide maximum control and time savings—supported by robot assistance systems and automatic change and cleaning systems.

TPS/i TWIN systems are adapted to the respective application area on a modular basis. Whereas a push system is the ideal solution for steel applications, a PushPull solution is recommended for aluminum. If you want to achieve the absolute maximum when it comes to welding speed and process stability, look no further than the CMT TWIN process.

Highlights
Self-regulating process
Only adjust the most necessary aspects. Achieve better results automatically: During the welding process, our system regulates the welding parameters and welding variables independently in the background to keep both arcs perfectly regulated at all times.
Smart assistance systems
Support that saves you time. TeachMode, TouchSense, SeamTracking, WireSense and short circuit detection within the gas nozzle: Our assistance systems simplify handling of the welding system and thereby increase welding efficiency.
High deposition rate
Up to 25 kg/h. Processing large, heavy components has never been easier. This is possible thanks to the power of 2 TPS/i power sources in one system, leading to particularly high deposition rates and excellent gap-bridging ability.
High-speed welding
Welding speeds of up to 4 m/min. Fast welding without loss of quality: This is par for the course owing to the high deposition rate—just like the reliable penetration and notch-free welds.
Totally stable welding
Continuous production with a long service life. High level of process reliability thanks to reliable wirefeeding. The highly dynamic TWIN Drive unit and wire buffers ensure, amongst other things, maximum stability.
Self-regulating process
Only adjust the most necessary aspects. Achieve better results automatically: During the welding process, our system regulates the welding parameters and welding variables independently in the background to keep both arcs perfectly regulated at all times.
Smart assistance systems
Support that saves you time. TeachMode, TouchSense, SeamTracking, WireSense and short circuit detection within the gas nozzle: Our assistance systems simplify handling of the welding system and thereby increase welding efficiency.
High deposition rate
Up to 25 kg/h. Processing large, heavy components has never been easier. This is possible thanks to the power of 2 TPS/i power sources in one system, leading to particularly high deposition rates and excellent gap-bridging ability.
High-speed welding
Welding speeds of up to 4 m/min. Fast welding without loss of quality: This is par for the course owing to the high deposition rate—just like the reliable penetration and notch-free welds.
Totally stable welding
Continuous production with a long service life. High level of process reliability thanks to reliable wirefeeding. The highly dynamic TWIN Drive unit and wire buffers ensure, amongst other things, maximum stability.
What exactly is tandem welding? You can find out more about this topic in the welding blog.
More on this topic
Fronius TPS/i TWIN

Downloads

    TPS/i TWIN system design

    The TWIN welding processes

    Robotic assistance systems for automated welding

    One particularly important factor in robotic welding is increasing the efficiency and quality of welding tasks. Our assistance systems such as TeachMode, TouchSense, WireSense, and SeamTracking further optimize the welding process by saving time, preventing collisions, compensating for tolerances, and increasing process reliability.

    TeachMode
    Keeps the stickout constant
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    TouchSense
    Perfect alignment with the component
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    WireSense
    Uses the wire electrode as a sensor
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    SeamTracking
    Tracks seams during welding
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    SlagHammer
    Start welding safely and cleanly. Before welding starts, slag that has formed on previous welds is chipped away by reversing wire movements.
    ShortCircuitDetection
    The welding system detects accumulations of welding spatter inside the gas nozzle. Cleaning routines can be optimized and process reliability increased.
    SFI – spatter-free ignition
    The spatter-free ignition with SFI ensures both safe and clean ignition.
    TeachMode
    Keeps the stickout constant
    Learn more
    TouchSense
    Perfect alignment with the component
    Learn more
    WireSense
    Uses the wire electrode as a sensor
    Learn more
    SeamTracking
    Tracks seams during welding
    Learn more
    SlagHammer
    Start welding safely and cleanly. Before welding starts, slag that has formed on previous welds is chipped away by reversing wire movements.
    ShortCircuitDetection
    The welding system detects accumulations of welding spatter inside the gas nozzle. Cleaning routines can be optimized and process reliability increased.
    SFI – spatter-free ignition
    The spatter-free ignition with SFI ensures both safe and clean ignition.

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