TPS/i Robotics

Efficient and accurate

TPS/i Robotics CMT

Innovative robotic welding

Welding systems with intelligent software

We combine a culture of innovation and customer focus in a unique way: Since the 1990s, we have been revolutionizing the industry with pioneering solutions for robot-assisted welding.

By making good things even better, we not only develop welding systems, but also create solutions that expand the possibilities of automated robotic welding. We achieve a high quality weld thanks to intelligent control and a stable arc.

Software solutions allowing easy integration plus welding data recording and analysis complete our systems.

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TPS/i Robotics welding application
The advantages for you
Transformation
Converting a manual welding machine to a robotic welding system is quick and easy. All common standard interfaces are available.
Overview of production
WeldCube is a central tool that networks and monitors all welding machines in production, so you can fulfill any documentation requirements. Plus, the component-related evaluation of process data allows you to optimize your production line and realize its full potential.
Easy upgrades
The system’s functionality can be quickly expanded using software options and welding packages.
Ready for use in no time
The TPS/i facilitates quick and straightforward communication with robots from different manufacturers, ensuring rapid integration of the welding system.
Multipurpose
Our welding system is versatile. No matter whether you’re working with aluminum, CrNi, or steel, the TPS/i ensures optimum welded joints. With our solutions, you remain flexible and fully equipped for future challenges. The result: perfect welds with excellent support.
Transformation
Converting a manual welding machine to a robotic welding system is quick and easy. All common standard interfaces are available.
Overview of production
WeldCube is a central tool that networks and monitors all welding machines in production, so you can fulfill any documentation requirements. Plus, the component-related evaluation of process data allows you to optimize your production line and realize its full potential.
Easy upgrades
The system’s functionality can be quickly expanded using software options and welding packages.
Ready for use in no time
The TPS/i facilitates quick and straightforward communication with robots from different manufacturers, ensuring rapid integration of the welding system.
Multipurpose
Our welding system is versatile. No matter whether you’re working with aluminum, CrNi, or steel, the TPS/i ensures optimum welded joints. With our solutions, you remain flexible and fully equipped for future challenges. The result: perfect welds with excellent support.
Tpsi trial

TPS/i Trial License

Test the TPS/i’s entire range of functions free of charge: When purchasing a new device, all welding packages and all options are provided free of charge for 50 arc hours.

Trial License for TPS/i

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    TPS/i system solutions

    The TPS/i is one of the most state-of-the-art welding machines and, with its huge power capacity of up to 600 A, it meets the highest demands for steel, stainless steel, and aluminum applications. The modular design of the device platform enables optimal integration into various robotic welding systems. The structure of the system means that custom adaptations can be made, including both Push and PushPull systems.

    Welding Packages: Flexibly Expand CMT, PMC, and LSC Welding Processes

    Thanks to our modular welding packages, custom solutions can be developed quickly and efficiently. The TPS/i can be flexibly adapted to meet specific welding requirements. The standard or pulse processes are available as basic packages, or advanced welding packages such as LSC, PMC, or CMT can be used for particularly demanding welding tasks. The optimum interaction of welding processes with intelligent penetration and arc length stabilizers makes production faster and of higher quality, which reduces rejected welds to a minimum.

    Fronius CMT

    CMT, the stable arc with reversing wire motion

    Cold Metal Transfer: The highly specific type of droplet detachment minimizes heat input. Reversing wire motion also ensures low spattering.
    Read more about CMT
    Fronius PMC

    The optimized PMC pulsed arc

    With its optimized pulse characteristics, Pulse Multi Control provides high-quality welds at high welding speeds.
    Read more about PMC
    Fronius LSC

    The modified LSC dip transfer arc

    Low Spatter Control: Soft reignition represents a significant difference compared to the standard dip transfer arc. Here, the short circuit is triggered at a low current level.
    Read more about LCS
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    Faster, more accurate welding with assistance systems

    One particularly important factor in robotic welding is increasing the efficiency and quality of welding tasks. Our assistance systems such as TeachMode, TouchSense, WireSense, and SeamTracking further optimize the welding process by saving time, preventing collisions, compensating for tolerances, and increasing process reliability.

    TeachMode
    Keeps the stickout constant
    Learn more
    TouchSense
    Perfect alignment with the component
    Learn more
    WireSense
    Uses the wire electrode as a sensor
    Learn more
    SeamTracking
    Tracks seams during welding
    Learn more
    SlagHammer
    Start welding safely and cleanly. Before welding starts, slag that has formed on previous welds is chipped away by reversing wire movements.
    ShortCircuitDetection
    The welding system detects accumulations of welding spatter inside the gas nozzle. Cleaning routines can be optimized and process reliability increased.
    SFI – spatter-free ignition
    The spatter-free ignition with SFI ensures both safe and clean ignition.
    TeachMode
    Keeps the stickout constant
    Learn more
    TouchSense
    Perfect alignment with the component
    Learn more
    WireSense
    Uses the wire electrode as a sensor
    Learn more
    SeamTracking
    Tracks seams during welding
    Learn more
    SlagHammer
    Start welding safely and cleanly. Before welding starts, slag that has formed on previous welds is chipped away by reversing wire movements.
    ShortCircuitDetection
    The welding system detects accumulations of welding spatter inside the gas nozzle. Cleaning routines can be optimized and process reliability increased.
    SFI – spatter-free ignition
    The spatter-free ignition with SFI ensures both safe and clean ignition.

    Additional solutions for automated welding technology

    TPS/i Robotics: Automation made easy
    Software solutions for TPS/i Robotics
    TPS/i TWIN
    Consistently high welding speeds with reliable penetration and deposition rates of up to 25 kg/h—that’s what you can expect from our TPS/i TWIN systems.

    Send your non-binding request directly to Fronius