Tests, process analyses, and feasibility studies

A sound basis for technical decisions

What does an analysis or feasibility study entail?

Analyses and feasibility studies give you the facts you need to make technical decisions with confidence. We look at welding processes, components, material requirements, and system parameters. The goal is to determine whether a desired process is technically feasible, what results can be achieved, and which system configuration is most suitable for the task at hand.

Analysis of the existing process
Evaluation of current welding parameters, material properties, component geometries, and system conditions
Feasibility assessment
Assessing whether a new task, a specific component, or a particular process is technically feasible
Parameter analyses
Testing various settings, shielding gases, wire types, or process variants to identify optimal parameters
Material and weld assessment
Analyzing penetration, weld quality, stability, heat distribution, and process stability (micrographs)
Comparison of various approaches
Different welding methods, process variants, or system configurations are evaluated for quality and efficiency
Documentation and recommendations
Structured summary of all results, including welding data, analyses, and recommended next steps
Analysis of the existing process
Evaluation of current welding parameters, material properties, component geometries, and system conditions
Feasibility assessment
Assessing whether a new task, a specific component, or a particular process is technically feasible
Parameter analyses
Testing various settings, shielding gases, wire types, or process variants to identify optimal parameters
Material and weld assessment
Analyzing penetration, weld quality, stability, heat distribution, and process stability (micrographs)
Comparison of various approaches
Different welding methods, process variants, or system configurations are evaluated for quality and efficiency
Documentation and recommendations
Structured summary of all results, including welding data, analyses, and recommended next steps

Typical use cases

  • Starting production of a new component
  • Assessing whether a welding process is suitable for lightweight or custom materials
  • Comparing different methods such as TIG and MIG/MAG, or welding processes such as CMT, PMC, and LSC
  • Preparing for automated or robot applications
  • Analyzing welding errors, weld irregularities, or process instabilities  
Two men in a consultation

Advantages

A sound basis for decision-making

Testing and analysis deliver clear indicators of technical feasibility, appropriate parameters, and any limitations to anticipate. This makes project planning more reliable and prevents unnecessary investments.

More process security

Reproducible tests, weld evaluations, and parameter comparisons proactively minimize the risk of quality deviations and process instability from the first weld.

Time and cost efficiency

Targeted testing eliminates lengthy test series, reduces waste, and minimizes trial and error. You know which solution is the best fit from a technical and business standpoint before starting production.

FAQ

Yes, the results are documented in a clear, usable format, with recommended next steps.

To get the most out of your analysis, please provide all relevant information about the application ahead of time. This includes details on the filler metal, the welding system, the desired process, the type of gas, the position of the component, and, where applicable, any speeds and existing parameters.  

Simply contact your Fronius sales representative and they will be happy to help you gather all the necessary information.      

Yes, you can send your components to us. For more information, please contact one of our sales representatives.